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BENTLY NEVADA 3500/53 133396-01 Overspeed Detection I/O Module

As part of the 3500 machine management and protection system, the three channel 3500/53 overspeed protection system provides high reliability overspeed protection. The system includes a 3500 rack, 3500 power supply, rack interface module, and three independent overspeed protection modules, which require three independent sensor inputs.

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  3500/53 133396-01 Other names:

  Vibration card 3500/53 133396-01

  3500/53 133396-01 detection module

  Input/Output Module 3500/53 133396-01

  The 3500/53 133396-01 Bently overspeed detection input/output module is a component of the Bently Nevada 3500 series mechanical protection system, specifically designed for reliable and responsive electronic overspeed protection. This module is used for mechanical overspeed protection applications, utilizing proximity sensors or eddy current sensors to receive speed pulse input signals. Then, these signals drive the alarm to protect the machine. This module provides four fast response alarm relay outputs to achieve the required protection objectives. It is designed as a highly reliable, responsive, and redundant tachometer system specifically designed for mechanical overspeed protection. This module can be used to form a 2 out of 2 or 3 out of 2 (recommended) voting system within the framework of the 3500 overspeed detection system, which requires redundant power supply to install. The 3500 overspeed protection system can be configured as a 2 out of 2 or 3 out of 2 voting system to enhance reliability. Each overspeed detection module receives signals from eddy current sensors or magnetic sensors, with an input signal range of+10.0V to -24.0V. Signals beyond this range will be limited within the module. It is applicable to Bently 3300 8mm eddy current sensor, 330016mm high temperature eddy current sensor (HTPS), 7200 5mm, 8mm, 11mm and 14mm eddy current sensor, 3300RAM eddy current sensor or magnetic sensor. The 3500/53 133396-01 overspeed protection module is designed as a single channel module and is applicable to applications involving dual module or three module overspeed protection. This module receives speed pulse input signals from proximity or electromagnetic sensors and uses these input signals to drive alarms. In order to achieve machine protection goals, this module provides four types of fast response alarm relay outputs. The 3500 overspeed protection system can be configured as a two module majority voting group or a three module majority voting decision setting. With high reliability and fast response time, the system is an ideal choice to protect machinery from overspeed. The 3500/53 133396-01 module can be used to form a 2 out of 2 or 3 out of 2 voting system, and redundant power supply is required when installing an overspeed protection system within the 3500 rack.

  The 3500/53 133396-01 module is not configured at the factory. However, it can be installed and configured on a 3500 rack to achieve the required monitoring functions. As part of the 3500 machine management and protection system, the three channel 3500/53 133396-01 overspeed protection system provides high reliability overspeed protection. The system includes a 3500 rack, a 3500 power supply, a rack interface module, and three independent overspeed protection modules. Three independent sensor inputs are required. The 3500/53 133396-01 module can be installed in any slot (2-15) on the right side of the frame interface module, but the three module groups must be installed adjacent. Only one set of overspeed protection systems can be installed in each 3500 rack. The 3500/53 133396-01 overspeed protection system can be installed in conjunction with other 3500 monitoring functions within the 3500 rack, and can coexist with other 3500 monitoring functions within the same rack.

  The three channel overspeed protection system provides three independent speed monitoring channels. If an alarm occurs, the system can be configured to provide a 3-on-2 voting function. This means that the alarm outputs of each module will be compared, and the relay will only be driven when the two modules are consistent. This setting effectively improves the reliability of overspeed protection by ensuring that alarms are based on consensus between modules. The key components required for the 3500/53 133396-01 system include the 3500/22M transient data interface module or 3500/20 framework interface module, one or more 3500/32 relay modules or 3500/34 triple redundant relay modules, and optional one or more 3500/92 communication gateway modules. In addition, 3500/93, 3500/94, or 3500/95 display devices or 3500 operator display software running on compatible PCs can be used for visualization and operation.


  The main functions and specifications of the 3500/53 133396-01 module include:

  Configuration: After shipment from the factory, the 3500/53 133396-01 module needs to be installed and configured within the 3500 framework to achieve necessary monitoring functions. This setting allows for custom alarm settings to meet specific application requirements.

  Reliability and redundancy: This module is designed for high reliability and redundancy, ensuring continuous operation even in the event of a failure. It is recommended to install the module near the rack interface module, with all module groups placed side by side for optimal performance.

  Monitoring channels: The 3500/53 133396-01 module provides three independent speed monitoring channels. In the event of an alarm, the system can be configured to provide a 3-on-2 voting function. This means comparing the alarm outputs of each module, and the relay will only activate when the outputs of the two modules are consistent, thereby improving the accuracy of the protection system.

  Compatibility: This module can be installed together with other 3500 monitoring functions in the same 3500 rack, providing a comprehensive solution for machine protection and monitoring. This flexibility allows for the integration of various monitoring and protection functions within a single system.

  Highly reliable: The 3500/53 133396-01 overspeed detection I/O module adopts a high reliability design and can operate stably in harsh industrial environments, ensuring the accuracy and reliability of monitoring data.

  Quick response: This module has the ability to respond quickly and can quickly trigger protective actions in case of abnormal speed, reducing the risk of equipment damage.

  Redundant design: Some models support redundant design, which means using multiple tachometers for monitoring to improve system reliability and safety.

  Compliance with standards: The design complies with the requirements of American Petroleum Institute (API) standards 670 and 612 for overspeed protection, ensuring that the product performance and quality meet industry standards.


  Application scenarios

  The 3500/53 133396-01 overspeed detection I/O module is widely used in rotating machinery protection systems in industries such as petroleum, chemical, power, and metallurgy. For example, in the turbine protection system, this module can monitor the speed of the turbine in real time and trigger shutdown protection when the speed exceeds the safe range, preventing equipment damage and accidents.

  In terms of purpose, the 3500/53 133396-01 module is a part of a larger system that includes a 3500 rack, power supply, rack interface module, and independent overspeed protection module. It requires three independent sensor inputs and can be installed in any slot on the right side of the rack interface module, except for slots 1 and 16. This module is designed to work seamlessly with other components of the 3500 system, providing a robust and efficient solution for mechanical overspeed protection.

  The 3500/53 133396-01 BENTLY overspeed detection I/O module is an important component of mechanical overspeed protection, with high reliability and fast response time. Its modular design allows for flexible installation and configuration in a wider range of 3500 series mechanical monitoring systems, ensuring comprehensive protection and monitoring capabilities for machinery.


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